It is best to read the owners manual to determine what should be used. Polaris scrambler 500 4x4 owners manual pdf download. Fiat the pre 83 models sold in the us, not the new 500 manual. The early 2004 and older models have an individual hilliard clutch in each front wheel hub. If you have your machine torn apart and are needing to order parts this is the book that includes the part numbers for each item as well as detailed illustrations showing what parts you need and how it goes back together. Automatic transmission 10 7512094 2 screw 11 7080492 2 cable tie 12 5410421 1 boot, intake, clutch. What type of transmission fluid do you put into a polaris. This is the complete official workshop service and repair manual for the polaris scrambler atv. Download polaris scrambler repair manual 50 90 400 500 850. It has a bore and stroke of 83 mm by 70 mm and is transverse mounted. Polaris 2877922 1qt demand drive fluid for ace ranger sportsman rzr. Refer to owners manual or service manual for procedures related to fluid changing and level validation.
Download polaris trailblazer repair manual 250 330 400. Capacities body style gen iii gross vehicle weight 845 fuel capacity 4 u. Buy polaris magnum 325 425 500 front hand brake fluid reservoir housing 2200809. A repair manual is a professional book of instructions that list maintenance, repair and overhaul of the 4wheelers main components. Find and download the owners manual for your vehicle by selecting its year and model. Only polaris lubricants are specially developed with our engines to handle the intense conditions and highperformance requirements demanded by. A downloadable polaris trail blazer trailblazer repair manual, also termed trail blazer factory service manual fsm or trail blazer shop manual, is a digitally transmitted book of repair instructions that shows you how to service, maintain or fix the allterrain vehicle atv back to proper working order. This 2001 polaris scrambler 400 2x4 is in excellent condition. View online or download polaris scrambler 400 2x4 service manual. The engine is oil injected and uses a 34mm cv mikuni carburetor. Where is the transmission dipstick on a polaris scrambler. It should be 34 from the bottom of the fill plug threads on the 600700 twin centralized hilliard front gearcase.
Consumer warning in order for work to be performed safely and correctly many parts replacement. Driver must be at least 16 years old with a valid drivers license to operate. Instant download of the factory repair manual for the 2009 polaris scramber 500. The little brother of the more powerful scrambler 500, the polaris scrambler 400 is able to reach a speed approaching 70 mph. Transmission gearshift linkage adjustment, preliminary inspection. By gatorhunter, september 16, 2012 in polaris atv forum. The front diff is the most important to use the correct fluid, polaris premium demand drive fluid. Using a properly formulated transmission fluid or differential fluid for your polaris trail boss 325 can protect your atv from costly problems down the road.
The transmission oil level should be checked every 25 hours of operation. Powered by a 498cc fourstroke motor, the scrambler remains one of the most powerful atvs on the market. This convenient kit includes everything you need, in targeted fluid volumes, to properly maintain your vehicles drive train, and keep your vehicle in top operating condition. Gallons gearcase oil 16 ounces engine oil capacity 2 quarts front rack.
The companys first atv was produced in their roseau, minnesota, factory and thengovernor rudy perpich rode the first trail boss off the assembly line. Amsoil synthetic atv transmission and differential. The polaris scrambler 400 has a onecylinder, twostroke engine with a displacement of 378 cc. Engine oil transmission oil gear oil polaris riders. Rick ritter racing pipe, clutch kit, and jet kit make this quad fast. The newer models house the hilliard system in a central front gearcase that from the outside looks similar to most 4x4s.
Using a properly formulated transmission fluid or differential fluid for your polaris magnum 325 4x4 can protect your atv from costly problems down the road. This topgrade product is expertly made in compliance with stringent industry standards to offer a fusion of a wellbalanced design and high level of. Polaris scrambler 400 specifications it still runs. I have a 2002 manual, but it looks like i have some differences.
Polaris offroad vehicles can be hazardous to operate and are not intended for onroad use. Hello i recently changed the transmision fluid in my 04 sportsman 500. I was thinking it may be closer to the same chararistics of the polaris 0w40 oil. Best selection and great deals for 2001 polaris scrambler 500 4x4 items. Passengers, if permitted, must be at least 12 years old. Most parts are now available for purchase online, but as always you can also purchase them at your local dealership. We have 1 polaris scrambler 400 4x4 manual available for free pdf download. The scrambler 400 is a four wheel drive atv first manufactured by polaris in the late 1990s. My scrambler 500 4x4 has had small transmission leak for awhile now only way to properly fix it is split the case but i have been using just regular atf transmission fluid in it for over 5 years with at least 100 miles a week being put on it with absolutely no issues. It has been opperating just fine but was wondering if i. Polaris atv service manuals polaris atv forum quadcrazy. I was almost positive it was gear oil so i used amsoil severe gear 75w90. What kind of oil can you use on a polaris scrambler 500.
Polaris scrambler 500 service manual repair 2009 download here. Enthusiasts sometimes overlook atv transmission and differential maintenance. No, go to the dealer and buy what the owners manual says is the proper fluid. Amsoil synthetic atv transmission and differential fluid offers excellent. Polaris 1910474 stainless steel lh front brake line 2001 2005. Thermostat housings free delivery possible on eligible purchases. Atv8904 1989 2x4, 4x4, and 4x6 transmission linkage. Owners manuals select a vehicle type, model year and model of vehicle below to view and download the vehicle owners manual brand select a brand atv or youth pro xd polaris power indian gem personal watercraft ranger rzr sidebyside slingshot snowmobiles timbersled victory motorcycles. Download polaris scrambler repair manual 50 90 400 500 850 december 12, 2017 webmaster yamaha atv repair manual 2 a downloadable polaris scrambler repair manual is a transferable electronic version of a printed book containing instructions on how to fix or mend the allterrine vehicle back to working order. How to change the transmission fluid on a polaris sportsman atv.
The polaris scrambler is a fourwheeldrive sport atv introduced in 1995 and still in production. Here is my list, some i have had, some i got online. Follow the maintenance schedule recommendations to ensure that the allterrain vehicle atv is in peak operating condition and the emission levels are within the standards set by the your. Atv9401 1994 trail blazer, trail boss, and 400 4x4. This information should remain with your owners manual at all times. There are better options right near me for less money. Quick question polaris lovers can you switch a 1995 polaris explorer 400cc with a 19982000 polaris sport 400 also are the clutches the same. Ill be adding this and other videos to a polaris sportsman atv repair. Its constant velocity automatic transmission has a single forward gear with a range wide enough for flats or. I dont use polaris oil in the engine and i dont run polaris fluid in the rear.
If your vehicle is currently supported with online ordering, you will be redirected to the brand specific website. I was thinking about trying a synthetic 10w30 such as synpower or castrol in my polaris 700 twin atv. The type of transmission oil to use in your atv depends on the model. Polaris atv service manual repair 19851995 all models cylinder. Polaris scrambler 500 oil change you maintenance and lubrication transmission oil polaris scrambler how to perform an oil change on a polaris sportsman atv 2003 1998 polaris scrambler 500 service repair manual. Atv9302 1993 models atvs with low oil warning lights that. Instant download polaris scrambler 50, 90, 250, 400 and 500 atv allterrainvehicle repair manual. Free shipping on many items browse your favorite brands affordable prices. Every machine we sell goes through a thorough inspection. Polaris scrambler 400 fluid specs polaris began building allterrain vehicles atv in 1985. All riders should always wear helmets, eye protection, and protective clothing.
Polaris magnum 2x4 service manual 634 pages related manuals for polaris scrambler offroad vehicle polaris 2007 scrambler 500 4x4 owners manual. Dennis kirk carries more 2001 polaris scrambler 500 4x4 products than any other aftermarket vendor and we have them all at the lowest guaranteed prices. How to change the transmission fluid on a polaris sportsman atv how to drain and replace hub oil on a polaris sportsman 4x4 atv polaris transmission scrambler 4x4 500 400 99 up polaris scrambler 500 oil change you. The polaris scrambler is a fourwheeldrive sport atv introduced in 1995 and. Free polaris atv manuals polaris atv forum quadcrazy. The best and sure way to do it is drain it and measure out 5 oz.